Life story of Popcorns
PopCorn origin
Less than 19,000 acres (7700 hectares) devoted to growing agricultural Prior to about 1912 surfaces popcorn, but the electric popcorn machine and microwave, the demand for "prairie gold." Today, the annual consumption of popcorn in America more than £ 1000000000 (0450000000 kg) per person or 71 gallons (67 liters) per year. The states of Indiana, Iowa, Illinois and Ohio, leads the field. 10% of grown up in the US volume, use the seeds and sold outside the United States; 30% is sold in ball games. films, exhibitions, circuses, and 60% is consumed in the house.
History of Popcorn
Corn can its long development began as a kind of grass. In America, corn, including popcorn, grown by the Aztecs and the Maya in Central America and Mexico and the Incas in South America. The Aztecs adorned their gods for rain and corn with strings of popcorn. North American Indians also placed popped kernel on grass strings and used them for decoration and personal adornment. Archaeologists have corn in the house caves in New Mexico found insane, and the grain is estimated to be 5600 years old. Best guesses of scientists for the age of the popcorn and the place where it originated 8000 years in Mexico. Oddly enough popcorn often trails and pathways for migration is unknown in parts of India. China and Sumatra for the discovery of America, but, as a cause of its existence in these areas, but not others. Part of the solution is the resistance of this type of corn over others or climate change around the world for thousands of years.
Popcorn officially crossed into Western culture at the first Thanksgiving feast. Popular legend has it that Quadequina, brother of the Indian chief Massasoit, brought a deerskin bag of popcorn to celebrate the harvest. Methods for the Indians for popcorn varies from tribe to tribe. They discovered, probably, like popcorn popping by chance because they give the hardcore does not mention the potential goodies inside. The earliest corn poppers can be thrown into the fire and ate the seeds as they jumped out of the flames and flew. Our only historical evidence of early, but more sophisticated methods of popping the Incas, contains the ruins of which are specially designed clay pots with popcorn kernel left in them. Incas apparently heated sand and put it in the pot, then the corn on the sand. The pot was covered, and the heat from the sand popped kernel. The heavier sand was in the bottom of the pot, and the folded nuclei increased over where they can be reached.
More than 700 kinds of popcorn in America at the time Columbus discovered this continent has increased. French explorers in 1612 saw the Iroquois people popcorn in clay pots; and Winnebago Indians, who lived in the vicinity of the Great Lakes was driving sticks into the flask and the flask is kept near the fire. Popcorn soup was a favorite method of using the grain between the Iroquois and the Indians of Central America also made popcorn beer. Early discovery observed ornamental necklace, made bouquets and headdress of popcorn.
In early America, popcorn a ritual part of many festivals, including quilting bees and children were. In the huts and farms, corn was popped in the fireplace, with fat or butter flavor and divided by the family. Kam cores were used as teeth into Halloween pumpkins and Christmas trees in long ropes to sling strung. Popcorn played the accompaniment of banjo, singing and telling ghost stories and fairy tales. The first puffed cereal was in the 1700s, was made by pouring milk and sugar over roasted corn; This breakfast dish was popular Boston south to the Carolinas.
Popcorn had been cultivated in gardens or bought more than they needed from family or neighbors until about 1890, when it began to realize how a legitimate source of revenue growth. The first automatic popcorn machine was invented a steam-powered machine from Charlie Creator 1885; Before Creditors' invention popped corn hawkers in wire baskets fireplaces. Was a popular feature of the circus, carnival, sideshow, local justice and village streets where bags of popcorn sellers would sell about 1890, fell the glazed popcorn machine with its gasoline burner after dusk. Popcorn containers for use in the home began around the 1914th
In 1893, Fred and Louis Rueckheim World Exhibition in Chicago used to kick off its mix of popcorn, peanuts and molasses. These German brothers mentioned their names in America through the production of Cracker Jack; this mixture was dissolved in a small kitchen at the World Expo and then. If the price of the coupon in each box of Cracker Jack. Consumer demand Mail found After the exhibition, and World War II, the prices packed in boxes, although this practice was stopped during the war, as the prices were manufactured in Japan. After the war, a bonus prize for each box.
Became the rage and cinemas opened in motion pictures in the country, outside the theater room, and popcorn bags would rent sell movie ticket buyers. Street vendors of popcorn 1925 Charles T. Manley perfected his electric popcorn machine, and popcorn vendors moved into the theater, which often caught the sounds and smells of popcorn than the movie. Money during the Great Depression in the 1930s Provider popcorn sold for five cents bags and popcorn was one of the few affordable luxury. Meanwhile back at the theater, the trash into the bag as a container for popcorn because the rustling bags to change too much noise.
Popcorn is taken as a treatment for US troops during World War II, overseas and has been used by other countries. In 1945, Percy Spencer applied microwave for popcorn and found that it popped; its discovery led to experiments with other food products from the microwave and development. TV will popcorn in the house in the 1950s, when electric popcorn machines, and packaged corn is popping in developed and marketed. 1970s and 1980s witnessed a boom in electric poppers, hot air poppers and microwave popcorn that videotape industry brought movies and desire for duty in connection with moviegoers into the house.
Raw Materials
Choosing the best variety of popcorn or hybrid sold to adult and treated for the type of popcorn is crucial popcorn raw material. In some forms of popcorn itself the only commodity. For other marketing methods, such as popcorn microwave popcorn, soybean oil, salt and flavorings are also needed.
Popcorn varieties and hybrids
There are various classifications of commercial corn. Corn Field (also known as dent corn or cow corn) used as animal feed. Cornmeal is especially starchy center with a soft skin, making it easy to be ground into flour. Sweet corn is the way we eat at the dinner table. Flint maize is commonly referred to as corn; colorful seeds make it very attractive, and are used for decoration, as it is tough and tasteless. Pod corn is also used for decoration because each of its core has its shell.
Popcorn, a collection of varieties of Zea mays, is the only cereal that appears; It is not dehydrated corn. There are several popular varieties kernels of popcorn thousands of hybrids. White hull-less and yellow hull-less has the most sold and packaged varieties in microwave bags. Popcorn rice is a variety with kernels that are aligned at both ends, and Pearl Popcorn produces round, compact granules. Called Small red ears, red-kernel-shaped strawberries and strawberry popcorn. Black has black popcorn kernels, but appears as white grains, and a rainbow or calico corn have white, yellow, red and blue core. Popcorn is also classified according to the properties of the kernels have popped up, with the largest kernels as "Dynamite" and "Snow Puff '.
The operation to develop new hybrids and cultivation of known and productive hybrids is key for the production of popcorn. A hybrid of fertilizing a variety of popcorn, made with the pollen from another species. The result is a seed that has the characteristics of both plants.
An important Orville Redenbacher Popcorn popping corn and producer company has a team of researchers for its hybrid corn pollinate by hand. Used to grow barley grown as popcorn seeds, harvested and sold. No fewer than 30,000 new hybrids that are made every year try to improve the popcorn product. Collaborate with producers and universities to develop the ideal hybrids; Millions of dollars are invested each year in this study.
Small farmers Snappy Popcorn trust hybrids, the best for its location, climate and nature of the product. When the hybrid well suited geography a larger exchange. Produced hybrids resistance to disease and insect attack are also based on the selected trunk strength, how easily they grow and how easy they are pulled from the ground. Kernel types are important, so hybrids are specially selected to Carmel corn, microwave popcorn and movie popcorn. Cinemas are interested in selling the largest volume for the smallest investment as high expansion core chosen for this market.
Popping Methods
Part of the "Design" Popcorn will be used for the pop method. The dry method consists of unpopped corn in a basket or cage; they have a heat source shaking like a campfire or charcoal stove, allowing the corn to pop and spice it up with butter and salt. Corn is placed in the wet method doll in a container with a solid bottom. Oil is added (formed before the grain or at the top), and the oil helps to distribute the heat evenly and to dive and complete. Commercial pop machines use the wet method, and coconut oil is used for its scent and ease. Microwave popcorn also makes the use of pop-wet process, when moisture in the form of a solidified oil, flavoring agent and the salt, if it starts to melt the microwaves exists.
Production Process
Cultivation
1 Popcorn grows best in the fertile soil. It is planted in checkers, cutting rows from right (90 degrees) angle so that they can be harvested with a machine. Mixed forms of popcorn are perfected with the most grains per ear, kernels produce tasteful, appropriate internal moisture to ensure that most of Corn Pops to characterize and other market-friendly. The corn when the ears are ripe, either harvested with a picker that removes the ears and temporary leaves or with a combination of crushing corn stalks. Mechanically remove the ears and the wheat from the chaff. Combine harvesters tend to do more damage to your ears. The ears are collected in the field in baskets or boxes and moved to cribs steel with mechanical elevators or conveyors.
2. The ears are dried groynes that is narrow and has open spaces for the time necessary to minimize drying. A cot can be up to three stories high, as long as one block, and with a capacity of 4 million pounds (1.8 million kg) of corn. Ears stored dry for eight to twelve months or warm air is forced upward into an alternative process through holes in the floor, in the same crib, to shorten the natural drying. While the corn carefully kept in the cradle until the grains have a moisture content of 12.5 to 13.5% moisture, which is ideal for popping to achieve functions.
In the factory
3 The dried ears of popcorn then transferred by conveyor belt in the factory and a machine called scalpers. The Scalper the seeds from the flask. While a clean and de-stoner is sort out sucking and dirt particles or by separation of the nuclei through a number of screens. They are in a different machine with a wire brush to remove the chaff polished cleaned (also called bee wings). And gravity is then used to distinguish between good and evil cores; Kernel, which are well matured easier, so that poor grain weight falling through the bottom of the separator and recycled for use as seed. Nuclei near both ends of the piston also tend to be large, well to dive or small, and they remove the gravity well.
4 Finally, in the section of the park called the mill fan, fan blowing dust and other particles from the nuclei, and remove the seeds with a natural, inert disinfection with insects. Most manufacturers avoid pesticides at all during the winter months when the bugs are less common, and we have to follow the law in relation to its use corresponds. Now fully processed, the popcorn kernels trips to storage bins on a conveyor belt; Quality control personnel watch the passing river and absorb bad core, which can be missed previous notes.
5 Types of popcorn without further additions directly to await frying package. For microwave popcorn, measured amounts of salt, soybean oil, and flavoring popcorn bags pumped into a microwave. Or, as the bags are vacuum-packed, but not in the air, air-tight white in moisture content.
6 Transfer the popcorn in packages to the company's packaging container, where it is placed in bags in cardboard boxes for storage or transport and then. If a certain type of bags quantity is usually the factory, which is about two pounds (2.27 kg) bags until he has some respected for storage Plus with his orders. Then the packing line is changed to accommodate them. Bags and various amounts of popcorn
Quality control
Quality control is important in this field and factory. The process of spikes pollination is essential for the production of popcorn entirely correct. The treatment processes at the plant carefully monitored, and the sequence of displays and other devices are selected to remove loose material and unwanted grain. Although magnets are used to pull metal pieces that may have arisen from farm machinery or warehouse. Finally, a team of quality control inspectors only observed nuclei as they move on a conveyor belt and remove poor quality core with a suction hose.
By-products / waste
Cobs, husks, stalks and sold for use as feed for cattle and other animals, so very little waste Popcorn keeps growing and processing.
Future
Popcorn future was in the 1980s, as the nutritional benefits have been widely published guaranteed. Weight Watchers recommends popcorn as a snack for weight-conscious, the American Dental Association supports this sugar-free snacks, and the American Cancer Society recognizes the benefits of high fiber content of popcorn in possibly preventing various types of cancer. Nutritional popcorn is so that doctors recommend, even with oil in many other snacks. High
Microwave popcorn packaging is also to manufacturers who bring their product with good taste and gives a number of good taste after cooking to improve allowed. The competition to provide the latest taste sensations (or borrow them from another trendy food) is hard in the popcorn market, but it also helps the future of food. American Popcorn competes among themselves for the best return and new flavors, but it is facing increasing competition from producers in Argentina and South Africa.
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